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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Risk Assessment and Analysis20-25%- Bow-Tie Analysis
- Fault Tree Analysis (FTA)
- Event Tree Analysis (ETA)
- Hazard Identification (HAZID)
- Hazard and Operability Analysis (HAZOP)
- Quantitative Risk Assessment (QRA)
- Layer of Protection Analysis (LOPA)
Operating Procedures and Practices10-15%- Startup and Shutdown Procedures
- Permit-to-Work Systems
- Standard Operating Procedures (SOPs)
- Operations Training and Competency
- Safe Work Practices
Incident Investigation and Learning10-15%- Trending and Performance Metrics
- Lessons Learned and Knowledge Management
- Incident Classification and Severity
- Investigation Report Development
- Root Cause Analysis Methods
Regulatory Compliance and Auditing5-10%- EPA RMP Regulations
- OSHA PSM Requirements
- Compliance Verification Methods
- Process Safety Auditing Techniques
- International Process Safety Standards
Emergency Planning and Response5-10%- Emergency Response Planning
- Safety Instrumented Systems (SIS)
- Containment and Mitigation Barriers
- Inherently Safer Design Principles
Process Safety Management Systems15-20%- Elements of PSM Systems
- Continuous Improvement Frameworks
- Policy and Strategic Planning
- Management Leadership and Commitment
Process Safety Engineering Fundamentals15-20%- Equipment Design and Integrity
- Thermodynamics and Reaction Hazards
- Chemical Process Safety Fundamentals
- Toxicology and Exposure Assessment
- Fire and Explosion Dynamics
Management of Change (MOC)8-12%- Technical Review and Risk Assessment
- Personnel and Organizational Changes
- MOC Process Requirements
- Temporary vs. Permanent Changes

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. Asset Integrity inspection/test methods for tubes in shell and tube heat exchangers include (select all that apply):

A) Radiography
B) Hydrostatic test
C) Dye injection
D) Borescope


2. Who is involved in Management Review at an operating facility? (select all that apply)

A) Member of community
B) Plant Managers
C) First Line Supervisors
D) Process Safety Representative
E) Engineers


3. Development and documentation of information about the equipment and chemicals is most closely related to which risk based process safety element?

A) Process Safety Competence
B) Compliance with Standards
C) Hazard Identification and Risk Analysis
D) Process Knowledge Management


4. A 3000 gallon, stainless steel, insulated vessel rated for 30 psig is equipped with a rupture disc set for 30 psig for emergency relief. Assuming each of the following scenarios has been deemed possible, which would require the smallest sized relief?

A) A runaway reaction of the vessel's contents, in solvent service, where testing has determined a temperature rise rate of 500°C/min at disc relief setting
B) An internal ignition of the vessel's vapor space, the vessel containing a solvent
C) A pool fire from the leak of a common solvent beneath the vessel


5. A contractor has been hired to apply a proprietary coating in an unoccupied process area. The coating has hazardous properties. What documentation should the contractor provide to the site owner before starting work? (Select all that apply)

A) The contractor's procedure for handling and applying the coating
B) A plan on how the contractor will protect all site employees from exposure
C) No documentation is required since the contractor's technology is proprietary
D) The site owner is responsible for protecting the site employees, so no contractor documentation needs to be provided
E) A Safety Data Sheet (SDS) for the coating materials


Solutions:

Question # 1
Answer: B,D
Question # 2
Answer: B,C,D,E
Question # 3
Answer: D
Question # 4
Answer: C
Question # 5
Answer: A,B,E

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