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API API-510 Exam Syllabus Topics:

SectionObjectives
Repair, Alteration, and Rerating- Repair procedures
  • 1. Post-weld heat treatment requirements
    • 2. Welding repairs and procedures
      - Alteration and rerating requirements
      • 1. Pressure vessel rerating principles
        • 2. Documentation and code compliance
          Risk and Integrity Management- Risk-based inspection (RBI)
          • 1. API 580 concepts
            • 2. Probability and consequence of failure
              Inspection, Testing, and Monitoring- Corrosion monitoring and assessment
              • 1. Remaining life calculations
                • 2. Corrosion mechanisms
                  - In-service inspection methods
                  • 1. Nondestructive examination (UT, RT, MT, PT)
                    • 2. Visual inspection techniques
                      Codes, Standards, and Fitness-for-Service- Fitness-for-service evaluation
                      • 1. Defect assessment methodologies
                        • 2. API 579/ASME FFS-1 concepts
                          - API and ASME standards
                          • 1. ASME Section VIII overview
                            • 2. API 510 inspection code requirements
                              Pressure Vessel Design and Engineering Fundamentals- Construction and fabrication basics
                              • 1. Weld joint efficiency
                                • 2. Fabrication standards (ASME Section VIII)
                                  - Design principles and calculations
                                  • 1. Allowable stress and material selection
                                    • 2. Design pressure and temperature considerations

                                      API Pressure Vessel Inspector Sample Questions:

                                      Question 1

                                      When determining the corrosion rate for a new vessel involved in changes in service conditions and the probable corrosion rate cannot be determined by either available data or experience of the owner/user, on-stream determination shall be made.
                                      What is the length of service recommended by API-510?

                                      A. 1000 hours
                                      B. 1000 weeks
                                      C. 100 months
                                      D. 1000 days


                                      Question 2

                                      For proper internal or external visual inspections, surfaces must be:

                                      A. Hydro blasted
                                      B. Wire brushed
                                      C. Grit blasted to SA 2
                                      D. The type of surface preparation depends on individual circumstances and could be any of the above


                                      Question 3

                                      If local post-weld heat treatment is to be substituted for 360 degree banding, who is required to develop the procedure?

                                      A. A pressure vessel engineer experienced in the appropriate engineering specialties
                                      B. The owner user
                                      C. The repair organization
                                      D. The authorized pressure vessel inspector


                                      Question 4

                                      Risk-based Inspection combines the assessment of?

                                      A. likelihood of failure and the consequence of failure
                                      B. likelihood of poor inspection and the consequence of failure
                                      C. likelihood of failure and the effects on plant operation of failure
                                      D. chances of failure and the cost of failure


                                      Question 5

                                      Whose authorization is required as a minimum prior to the start of any repairs or alterations?

                                      A. The production manager
                                      B. The maintenance manager
                                      C. The authorized pressure vessel inspector
                                      D. The insurance company


                                      Solutions:

                                      Question 1
                                      Answer: A
                                      Question 2
                                      Answer: D
                                      Question 3
                                      Answer: A
                                      Question 4
                                      Answer: A
                                      Question 5
                                      Answer: C

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