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API API-510 Exam Syllabus Topics:

SectionObjectives
Repair, Alteration, and Rerating- Repair procedures
  • 1. Post-weld heat treatment requirements
    • 2. Welding repairs and procedures
      - Alteration and rerating requirements
      • 1. Pressure vessel rerating principles
        • 2. Documentation and code compliance
          Risk and Integrity Management- Risk-based inspection (RBI)
          • 1. API 580 concepts
            • 2. Probability and consequence of failure
              Inspection, Testing, and Monitoring- Corrosion monitoring and assessment
              • 1. Remaining life calculations
                • 2. Corrosion mechanisms
                  - In-service inspection methods
                  • 1. Nondestructive examination (UT, RT, MT, PT)
                    • 2. Visual inspection techniques
                      Codes, Standards, and Fitness-for-Service- Fitness-for-service evaluation
                      • 1. Defect assessment methodologies
                        • 2. API 579/ASME FFS-1 concepts
                          - API and ASME standards
                          • 1. ASME Section VIII overview
                            • 2. API 510 inspection code requirements
                              Pressure Vessel Design and Engineering Fundamentals- Construction and fabrication basics
                              • 1. Weld joint efficiency
                                • 2. Fabrication standards (ASME Section VIII)
                                  - Design principles and calculations
                                  • 1. Allowable stress and material selection
                                    • 2. Design pressure and temperature considerations

                                      API Pressure Vessel Inspector Sample Questions:

                                      When determining the corrosion rate for a new vessel involved in changes in service conditions and the probable corrosion rate cannot be determined by either available data or experience of the owner/user, on-stream determination shall be made.
                                      What is the length of service recommended by API-510?

                                      • A. 1000 hours
                                      • B. 1000 weeks
                                      • C. 100 months
                                      • D. 1000 days
                                      Reveal Solution  Discussion  0

                                      Correct Answer: A  🗳️

                                      For proper internal or external visual inspections, surfaces must be:

                                      • A. Hydro blasted
                                      • B. Wire brushed
                                      • C. Grit blasted to SA 2
                                      • D. The type of surface preparation depends on individual circumstances and could be any of the above
                                      Reveal Solution  Discussion  0

                                      Correct Answer: D  🗳️

                                      If local post-weld heat treatment is to be substituted for 360 degree banding, who is required to develop the procedure?

                                      • A. A pressure vessel engineer experienced in the appropriate engineering specialties
                                      • B. The owner user
                                      • C. The repair organization
                                      • D. The authorized pressure vessel inspector
                                      Reveal Solution  Discussion  0

                                      Correct Answer: A  🗳️

                                      Risk-based Inspection combines the assessment of?

                                      • A. likelihood of failure and the consequence of failure
                                      • B. likelihood of poor inspection and the consequence of failure
                                      • C. likelihood of failure and the effects on plant operation of failure
                                      • D. chances of failure and the cost of failure
                                      Reveal Solution  Discussion  0

                                      Correct Answer: A  🗳️

                                      Whose authorization is required as a minimum prior to the start of any repairs or alterations?

                                      • A. The production manager
                                      • B. The maintenance manager
                                      • C. The authorized pressure vessel inspector
                                      • D. The insurance company
                                      Reveal Solution  Discussion  0

                                      Correct Answer: C  🗳️

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