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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Incident Investigation and Learning | 10-15% | - Trending and Performance Metrics - Incident Classification and Severity - Investigation Report Development - Lessons Learned and Knowledge Management - Root Cause Analysis Methods |
| Topic 2: Regulatory Compliance and Auditing | 5-10% | - Process Safety Auditing Techniques - OSHA PSM Requirements - International Process Safety Standards - Compliance Verification Methods - EPA RMP Regulations |
| Topic 3: Risk Assessment and Analysis | 20-25% | - Hazard and Operability Analysis (HAZOP) - Layer of Protection Analysis (LOPA) - Quantitative Risk Assessment (QRA) - Hazard Identification (HAZID) - Bow-Tie Analysis - Event Tree Analysis (ETA) - Fault Tree Analysis (FTA) |
| Topic 4: Emergency Planning and Response | 5-10% | - Inherently Safer Design Principles - Safety Instrumented Systems (SIS) - Containment and Mitigation Barriers - Emergency Response Planning |
| Topic 5: Process Safety Engineering Fundamentals | 15-20% | - Equipment Design and Integrity - Thermodynamics and Reaction Hazards - Chemical Process Safety Fundamentals - Fire and Explosion Dynamics - Toxicology and Exposure Assessment |
| Topic 6: Management of Change (MOC) | 8-12% | - Personnel and Organizational Changes - Temporary vs. Permanent Changes - MOC Process Requirements - Technical Review and Risk Assessment |
| Topic 7: Process Safety Management Systems | 15-20% | - Continuous Improvement Frameworks - Policy and Strategic Planning - Elements of PSM Systems - Management Leadership and Commitment |
| Topic 8: Operating Procedures and Practices | 10-15% | - Operations Training and Competency - Safe Work Practices - Permit-to-Work Systems - Standard Operating Procedures (SOPs) - Startup and Shutdown Procedures |
AIChE CCPS Process Safety Professional Certification Sample Questions:
Identifying potential change situations is characteristic of:
- A. Operational Readiness
- B. Management of Change
- C. Hazard Identification and Risk Analysis
- D. Process Knowledge Management
- E. Management Review and Continuous Improvement
Correct Answer: B 🗳️
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The photo below represents part of the overhead piping for a reactor with a 90 psig maximum allowable working pressure (MAWP). Which of the following statements are correct? (select all that apply)
- A. A rupture disc installed upstream of a relief valve can protect the valve from corrosion and fouling
- B. The pressure gauge shown can be used to verify that the relief device is set correctly
- C. A drain valve between the rupture disc and relief valve can compromise overpressure protection
- D. The combination of rupture disc and relief valve is an acceptable overpressure protection configuration
Correct Answer: B,D 🗳️
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The Risk Based Process Safety element which is designed to verify that a process is verified safe to start after a short term shutdown is Operational Readiness. True or False?
- A. True
- B. False
Correct Answer: B 🗳️
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The workforce involvement element: (Select all that apply)
- A. Establishes mechanisms to facilitate participation
- B. Allows veto authority for employee representatives
- C. Defines roles and responsibilities of all involved
- D. Reinforces process safety culture
Correct Answer: A,C,D 🗳️
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Which of the following statements are true with respect to Compliance with Standards? (select all that apply)
- A. It is valid for a company to develop its own internal standards
- B. Company internal standards are required to be updated before each process hazard analysis revalidation
- C. It is permissible to deviate from the requirements of the standard if compliance requires complex equipment modifications
- D. Compliance with applicable codes and standards may not be sufficient to ensure safe plant operations
- E. Existing equipment must always comply with the most recent edition of the relevant standard
- F. Standards should be updated to reflect new knowledge as it is acquired
Correct Answer: A,D,F 🗳️
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